The wood-plastic door is a modern, eco-friendly alternative to traditional wooden doors. It is made by combining fine wood powder with polymer resin and then molded into shape. This innovative material combines the best properties of both wood and plastic, offering the natural look and feel of real wood without the drawbacks. Since no adhesives are used in the production process, harmful substances such as formaldehyde, benzene, ammonia, and trichloroethylene are not released, making it a safe and green building material that effectively replaces conventional timber.
**Material Composition**
The primary components of a wood-plastic door include PVC resin and high-quality wood powder. The PVC resin used is of medical-grade quality from well-known domestic brands, while the wood powder comes from professional wood companies, ensuring high purity and consistency. After being classified, ground, dried, and coated, the materials are carefully mixed with additives like stabilizers, foaming agents, and modifiers. These components are blended in precise proportions to guarantee the quality and performance of the final product.
**Production Equipment Features**
The manufacturing process utilizes advanced equipment imported from abroad, covering everything from mixing to extrusion systems. This ensures a high level of automation and precision, resulting in consistent product quality. The mixing system offers accurate dosing, uniform blending, and high efficiency, which are crucial for maintaining product stability. For foaming and extrusion, a high-torque twin-screw extruder is employed, with modified screws and barrels designed to ensure even foaming and prevent defects like carbonization or uneven expansion.
**Surface Treatment**
The surface of the wood-plastic door is enhanced using thermal transfer technology, allowing for a wide range of wood grain patterns and colors. Popular designs such as black walnut, ivory, and Laxiangmu are available, giving customers a variety of choices. Over 50 interior door designs are offered to meet the diverse needs of modern homeowners, providing both aesthetic appeal and practicality.
**Advantages**
1. The formula includes a balanced mix of stabilizers, foaming agents, and modifiers, ensuring consistent and high-quality foam sheets.
2. The door is durable, long-lasting, and offers better rigidity and hardness than regular plastics. It resists warping, cracking, and deformation, and can be easily processed like real wood.
3. It has excellent fire resistance, with an oxygen index of 48 and a B1 fire rating, significantly enhancing home safety.
4. The surface treatment options are versatile, including thermal transfer, painting, or baking varnish, allowing for custom aesthetics and long-lasting durability.
5. The design features a strong, well-structured internal framework, and the German-imported quick-install system makes installation fast and easy, eliminating the need for nails or glue.
**Disadvantages**
1. As a composite material, wood-plastic doors inherit some limitations of their base components.
2. The market lacks standardized quality guidelines, which can lead to variability in product quality.
3. While the surface can mimic wood through thermal transfer or film, it lacks the natural texture and warmth of real wood.
4. It is not heat-resistant and may soften under high temperatures.
5. The market perception is still developing, and it is less suitable for intricate carvings or complex designs compared to traditional wood doors.
6. Although it is non-standard, its size is still limited by the profile dimensions.
7. Disposal can be challenging, as burning the material releases toxic fumes due to its plastic content, despite being difficult to ignite.
This article comes from China Wooden Door Network, China's well-known wooden door industry portal website! (http://) Detailed reference: +location.href
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