How to calculate the cylinder pressure of an offset press

Any offset press has a theoretical pressure. Based on this theoretical pressure, we need to make various adjustments (adjust the gap, change the lining) to achieve the ideal printing pressure to meet the printing requirements. This article will take the basic parameters of a certain model as an example to introduce the calculation of theoretical pressure The formula, the rough calculation formula for thick paper, the precise calculation formula for thick paper, and a set of test data are expected to be used flexibly by Indian friends in practical work.

example:

The technical parameters of a certain model are as follows:

gap:

3.70mm between plate cylinder and rubber cylinder

3.05mm between rubber cylinder and impression cylinder

Packing:

Plate cylinder (including printing plate and backing paper) 0.65mm

Rubber roller (including rubber, lining and paper) 3.25mm

With these technical parameters, we can use a simple formula to calculate the theoretical pressure:

The calculation formula of theoretical pressure: the sum of lining-gap = pressure

Calculation:

First calculate the pressure between the impression cylinder and the rubber cylinder;

Substitute data: 3.25-3.05 = 0.20 (mm)

Secondly, calculate the pressure between the plate cylinder and the rubber cylinder;

Substitute data: 3.25 + 0.65-3.70 = 0.20 (mm)

Without printing, the pressure between the three cylinders is 0.20mm. However, during normal printing, a normal printing paper (standard printing paper) with a thickness of 0.10mm should be added between the impression cylinder and the blanket cylinder, then the printing pressure between the impression cylinder and the blanket cylinder is 0.30 mm.

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