The use of aluminum anti-theft caps for wine packaging advantages

As we all know, wine stoppers are generally used cork packaging. However, since Stelvin succeeded in developing screwcaps for wine in 1984, more and more wine producers have gradually adopted the Stelvin screwcaps produced by them (note: the caps are aluminum anti-theft caps with special materials in the inner pad). At present, the global sales volume of this bottle cap has exceeded 1 billion, and it has maintained a rapid growth momentum in recent years. Aluminum anti-theft caps have gradually replaced the cork market with their own advantages, becoming another major theme of wine packaging. The advantages of aluminum anti-theft caps on wine packaging are briefly described below.       
  First, the sealing performance

In the past, many people believed that cork stoppers are best used for bottled wines. Cork stoppers are the best way to completely insulate the air, which is beneficial to the development and maturity of the wine in the bottle. Recently, Australia's Soscop Wine Company announced the latest research results: Oxygen is not required during the continued development of bottled wines. For the development of high-quality wines, the ideal stopper should be stable with low permeability even Zero permeability. The most commonly used stoppers in the wine industry (mainly traditional natural cork stoppers and synthetic stoppers) are either too porous or unstable in permeability. And there are errors in different bottle mouths, and the different degree of sealing is caused by different elasticity of cork stoppers.                

    The aluminum anti-theft bottle cap uses a special sealing material in its inner pad. Its low permeability and zero permeability properties effectively prevent the wine inside the bottle from being oxidized, leaving the wine fresh and retaining fruity notes. Longer storage time will not produce any chemicals. Currently on the market, gaskets are mainly used: Saran/tin and Saranex. The following figure shows the oxygen permeability and water permeability of the sealing material:

    Note: 1. Oxygen permeability is the oxygen permeability per square meter for 24 hours under normal atmospheric pressure at 23°C.

2 , water permeability is 23 °C, 93%% humidity, the amount of water vapor per 24 hours.

   (1)Saran/tin cap gasket PVDC coating is in contact with wine to ensure the health and environmental protection requirements of the wine.

Tin's zero-permeability features ensure that the wine is completely isolated from the outside air and prevents the wine from being oxidized;

    This gasket is suitable for packaging wines that have been stored for more than 10 years.

    (2) Saranex     The two-layer PVDC and Saranex polymer, which is characterized by its low permeability, is suitable for packaging wines with a storage period of less than 10 years.

    The main component of the two gaskets is foamed PE material, which has a high degree of elasticity, can meet the error size between different bottles and ensure the sealing effect.

Second, easy to use  
              
   Aluminum anti-theft caps are easy to open without special tools. If a cork stopper is used, it is inconvenient to open, requires a special opener, and wastes time, and sometimes there is a phenomenon that the cork stopper cannot be opened. There are more and more occasions for drinking wine, especially in wedding parties, picnics, aviation wine, etc. Sometimes there is no opener and drinking is very inconvenient.

    Bottled wines are not finished at once and can be screwed tightly with aluminum anti-theft caps. If cork stoppers are used, it is very difficult to re-plug and re-open them, and bacteria can enter them.                

Third, health and environmental protection requirements                

    The raw material of cork is a bark of cork oak, which is mainly concentrated in the Mediterranean region. After 25 years of age, the cork oak has entered the bark stripping period. And the stripping cycle is at least 9 years. Therefore, the raw material is very short. With the continuous improvement of people’s material and cultural living standards, consumption of spirits has become less and less, wine has been increasingly consumed by people, and the amount of cork stoppers has been increasing, and resources have been exhausted. After use, cork cannot be recycled, causing environmental pollution. The resources of bauxite are relatively abundant, and aluminum anti-theft caps can be recycled after use, and will not cause environmental pollution.                

    After years of wine aging with cork stoppers, bottled wines sealed with synthetic stoppers are generally oxidized, and wines sealed with natural stoppers are highly contaminated with oak because the cork stopper produces a compound TAC (trichlorobenzene) during storage. Methyl ether). The gasket of the aluminum anti-theft bottle cap, which is in contact with the wine, is a PVDC coating with a thickness of 0.20 μm. It is characterized by its stable quality, acid and alcohol resistance, and conforms to the food hygienic packaging standards and conforms to the requirements of the US FDA. Keep wine fresh                

      Fourth, production and cost aspects                

    Aluminum anti-theft cap production process for aluminum - paint printing - stamping - roller glazing - knurled - pad - count packaging. Each process can realize mechanized production and high output. At present, our company has seven fully automated paint production lines, six roll production lines, and more than five million aluminum anti-theft caps.                

    The cork production cycle is long. Cork process for the collection of raw materials - raw material drying - raw softwood cooking - primary processing (sorting, cutting, cutting, sorting) - finishing (grinding, cleaning, drying, grading) - after processing (hot stamping, surface Handling, counting sterilization packaging). It takes six months for light raw materials to air dry, the processing technology is complicated, and it is impossible to use automated machinery for large-scale production, and the production volume is small. Aluminum anti-theft caps each need 5 cents - 6 cents, and synthetic plugs need 8 cents, high-end natural cork requires a minimum of 12 cents.                

    V. Expert conclusions

    Wines sealed with screwcap are better than cork-sealed wines.                

    This conclusion is drawn from an expert tasting event organised by International Wine magazine. International Wine magazine organized this wine tasting event to resolve the dispute between cork and screwcap. The sommeliers hired by the organizers are internationally renowned wine experts, including Michel Rolland and Peter Gago, the famous wine consultants of Penfolds. Experts tasted 40 wines, each sealed in four forms: natural cork Plugs, synthetic corks, screwcap caps, and regular wine caps. As a result of the review, experts praised 21 of the wines sealed with screwcap caps. Among them, Australia's 1996 Penfolds wine sealed with screwcap caps was one of the highest scorers, and 77%% of the evaluation experts gave it a high rating.

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